Leakage management has the greatest savings potential in a compressed air system. In fact more than 40% of the savings potential can be achieved by getting the leakages under control. Leakage management also has the shortest pay-back. The majority of CAMP projects have a pay-back period that is less than 6 months.
Systel’s CAMP is India’s most used system for leakage management. The know- how and information based on almost 93 fully documented projects from virtually all types of industry, benefits all Systel clients. It puts us in a unique position to take full responsibility for the complete process, starting from the detection of leakages until they are repaired and the results fully verified.
What do "small" leakages cost?
Your total leakage volume consists of a large number small leakages. Missing just a few becomes very expensive.
| Leakage θ / mm | Volume / m3 Per Year | Cost per Year ( Rs ) |
| 0.5 | 7709 | 10,407.15 |
| 1 | 38500 | 51,975.00 |
| 1.5 | 65700 | 88,695.00 |
Documentation & Analysis : Systel's CAMP is a Proven Concept. All documentation is done on-site. The results and key reports are provided to you before we leave your site. You then have access to reports and key data that allow you to initiate the repair process immediately. Systel's CAMP also have a number of functions that allow you analyse causes and give you the key financials of the project and track development over time.
Monthly & Annual cost of leakages :
Compressed air is expensive. Most companies are
aware of this but how expensive? This table shows
the cost based on Rs. 0.69 per M3 in a 24/7/365
operation with a 20% leakage rate. Most systems
leak between 20 and 30%. The table below shows
your cost savings potential based on your
consumption.
Cost Reduction Potential in Leak Management :
| Leakage in CFM | Per Day ( Rs ) |
Per Month ( Rs ) |
Per Year ( Rs ) |
3 Years ( Rs ) |
| 100 | 2,040.00 | 61,200.00 | 7,34,400.00 | 22,03,200.00 |
| 250 | 5,100.00 | 1,53,000.00 | 18,36,000.00 | 55,08,000.00 |
| 500 | 10,200.00 | 3,06,000.00 | 36,72,000.00 | 1,10,16,000.0 |